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再生塑料机械原理

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四川开源塑机

  塑料加入料斗后,由料斗顺利地落到螺杆上,被螺杆螺纹咬住,随着螺杆的旋转被螺纹强制 往机头方向推进,构成一个机械输送的过程。塑料自加料口往机头运行时,由于螺杆的螺纹深度逐渐减小,也由于滤网、分流板和机头等阻力的存在,在塑料塑化过程中形成了很高的压力,把物料压得很密实,改善了它的传热导性,有助于塑料很快熔化,同时逐渐增高的压力以使原来存在于料粒之间的气体从排气孔排出。
    在压力升高的同时,塑料一方面被外部加热,另一方面塑料本身在压缩、剪切、搅拌的运动过程中,由于内磨擦力也产生了大量的热,在外力和内力的联合作用下,塑 料温度逐渐增高,其物理状态也经历了玻璃态--高弹态--粘流态的变化,一般地说来,在加料段中主要是玻璃态,在螺杆螺纹逐渐减少的中间部分压缩段中,物料主要处于高弹状态,同时也逐渐的熔融,而物料到压缩段后部和化段作用处于粘流态了,这时我们称塑料已完全塑化了,由螺杆推力作用将塑化的塑料定压定量的从机头中挤出。
    机械传动原理:本司产品无论是整体式的还是分体塑料再生机,均以电动机为原动机,通过直连式或三角带将电动的力传递给减速器轮入轴(即高速转轴)由减速器输出(即低速轴)直通联接螺杆或经低速轴通过联轴器止推轴承座主轴联接螺杆,使螺杆按设计要求及生产工艺要求的扭矩和转速匀速地旋转,以达到塑料塑化后定压、定量、均匀地连续挤出的目的。


      Operating Principle:
    Along with the rising of the pressure, the plastic not only is heated by outside, but also it itself produce a large amount of heat due to the friction in the process of plastic condensation, cutting and mixing. Under the co-function of outside force and internal force, the plastic temperature gradually increased and its physical status also go through glassy state, high-flexible state to viscous state. In general, it is mainly glassy state in the phase of feeding material, high-flexible state in the phase of condensation that is in the middle of the part that the thread depth decreased and the viscous state in the phase of plastic curing or the rear end of the material condensation. At this moment we can say the plastic had already been completely plasified. Then we can use the screw’s thrust force to squeeze the plasified plastic out of the gear end on the certain pressure and quantity.

    The plastic go down the hopper smoothly and is gripped by the thread of the screw. It is forced to go toward the direction of the gear end along with the rotation of the screw. A mechanical transferring process is formed. During the running of the plastic from the feed port to gear end, a high pressure is formed in the process of plastic curing due to the gradual decreasing of the thread depth and the resistance of filter gauze, splitter plate and gear end. The high pressure helps to press the raw material and improve its heat conductivity performance and the quick melting of the plastic, at the same time, the gradual increasing pressure can help the gas which is among material particles exhausted from the air holes.

    Machine drive principle: No matter it is mono-block type or detached type, we take electromotor as original motor to convey the power to retarder input shaft (high-speed rotation axle) through direct connection or triangular belt and retarder output shaft (low-speed rotation shaft) connects directly with the joint screw or low-speed rotation shaft connects with the main shaft joint screw through coupling thrust bearing socket. We make the screw rotate regularly according to the designing requirements and the torque and rotation as the process required to reach the target that the plasified plastic can be squeezed out equably at certain pressure and quantity.

 

型   号
月产量(T)
电动机功率(KW)
加热功率(KW)
备注
(M)SJ-80 
8-12
5.5
3-10
A系列废旧
塑料再生机
无加热功率
(M)SJ-90 
15-20
5.5-7.5
4-11
(M)SJ-100
25-35
7.5-11
5-14
(M)SJ-120
45-60
11-15
6-18
(M)SJ-150
80-100
15-22
10-24


螺杆直径
主机结构型式
减速器型号
螺杆型式
备注
80
整体式/分开式
JZQ-200
渐变型/计量型
可为用户
设计特殊
要求螺杆
90
整体式/分开式
JZQ-250
渐变型/计量型
100
整体式/分开式
JZQ-350
渐变型/计量型
120
整体式/分开式
JZQ-400
计量型
150
整体式/分开式
JZQ-500
计量型


齿 轮 明 细 表
名称
JZQ-250
JZQ-350
JZQ-400
JZQ-500

齿
螺旋角

齿
螺旋角

齿
螺旋角

齿
螺旋角
高速齿
轴齿轮
2
26
8·6'34''
4
19
24·57'
3
30
8·6'34''
4
20
8·6'34''
2
73
4
49
3
69
4
79
中间齿轴
3
18
4
19
21·34'
5
18
6
16
低速齿
3
81
4
74
5
81
6
83


轴 承 明 细 表
螺杆直径
单列向心球轴承(型号-数量)
单列圆锥滚子轴承(型号-数量)
80
214 210
7214 7212
90
214 210
7214 7212
100
214 210
7214 7212
120
219 212
7220 7214
150
219 212
7220 7214


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